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3DP 3D Printed Prototype Nut

Kerk BFW General Purpose Nut and Lead Screw
Watch this quick 1-2-3 step video demonstration of how to use the Kerk® 3DP nut with your 3D printed prototype.

The Kerk® 3DP nut offering is designed for rapid prototyping with additive manufacturing. One of the challenges with the current material offerings in 3D printing is the lack of low wear, low friction materials. For prototyping a lead screw driven assembly, it’s critical to simulate the correct tribological performance of the lead nut solution to understand how the axis of motion will perform. By integrating basic anti-rotation, and axial locking features with our high efficiency thread form the 3DP nut allows for simple integration of a premium performance thread system into a 3D printed prototype. This gives engineers and developers a leg up on the competition by being able to quickly test several configurations while leveraging additive manufacturing and top performing lead nut materials.  The result is shortened design cycle and rapid product launch to market allowing you to capture more market share with your latest and greatest solution.

  • Dimensional Drawings +


    Please note: Metric numbers are for reference only.

    012 to 021 SERIES
    : 3DP HEX NUT INSERT: inch [mm]





    025 SERIES: 3DP HEX NUT INSERT: inch [mm]





     

    037 SERIES
    : 3DP HEX NUT INSERT: inch [mm]




  • Diameter and Lead Options +


    1/8" (3.2 mm) Diameter Lead Screw. Diameter Code 012
    Lead Lead Code Left Hand Avail. Outside Diameter (For Reference) Root Diameter (For Reference) Efficiency %*
    in mm in mm in mm
    0.024 0.61 0024 0.129 3.28 0.093 2.36 44
    0.039 1 0039 0.129 3.28 0.094 2.39 57
    0.048 1.22 0048 0.129 3.28 0.093 2.36 61
    0.075 1.91 0075 0.129 3.28 0.093 2.36 70
    0.096 2.44 0096 0.129 3.28 0.093 2.36 75
    0.125 3.18 0125 LH Only 0.125 3.18 0.078 1.98 80
    *Listed efficiency are theoretical values based on Kerkote® TFE coated lead screws.
    Shaded areas have been translated from their designed inch or mm dimension to an equivalent mm or inch dimension.

    0.132" (3.3 mm) Diameter Lead Screw. Diameter Code 013
    Lead Lead Code Left Hand Avail. Outside Diameter (For Reference) Root Diameter (For Reference) Efficiency %*
    in mm In mm in mm
    0.02 0.5 0020 0.132 3.35 0.104 2.64 42
    0.039 1 0039 0.132 3.35 0.08 2.03 61
    0.079 2.00. 0079 0.132 3.35 0.08 2.03 75
    0.157 4 0157 0.132 3.35 0.08 2.03 84
    0.315 8 0315 0.132 3.35 0.08 2.03 87
    *Listed efficiency are theoretical values based on Kerkote® TFE coated lead screws.
    Shaded areas have been translated from their designed inch or mm dimension to an equivalent mm or inch dimension.

    9/64" (3.6 mm) Diameter Lead Screw. Diameter Code 014
    Lead Lead Code Left Hand Avail. Outside Diameter (For Reference) Root Diameter (For Reference) Efficiency %*
    in mm in mm in mm
    0.012 0.3 0012 0.14 3.56 0.123 3.12 26
    0.024 0.61 0024 0.14 3.56 0.105 2.67 43
    0.048 1.22 0048 0.14 3.56 0.081 2.06 62
    0.096 2.44 0096 0.14 3.56 0.081 2.06 75
    0.394 10 0394 0.14 3.56 0.102 2.59 86
    *Listed efficiency are theoretical values based on Kerkote® TFE coated lead screws.
    Shaded areas have been translated from their designed inch or mm dimension to an equivalent mm or inch dimension.

    5/32" (4 mm) Diameter Lead Screw. Diameter Code 016
    Lead Lead Code Left Hand Avail. Outside Diameter (For Reference) Root Diameter (For Reference) Efficiency %*
    in mm
    in mm in mm
    0.033 0.84 0033 0.156 3.96 0.116 2.95 45
    0.05 1.27 0050 LH Only 0.156 3.96 0.096 2.44 59
    0.094 2.39 0094 0.164 4.17 0.128 3.25 67
    0.125 3.18 0125 0.168 4.27 0.13 3.3 74
    0.25 6.35 0250 0.156 3.96 0.13 3.3 83
    0.375 9.53 0375 0.156 3.96 0.13 3.3 85
    0.5 12.7 0500 0.156 3.96 0.13 3.3 86
    *Listed efficiency are theoretical values based on Kerkote® TFE coated lead screws.
    Shaded areas have been translated from their designed inch or mm dimension to an equivalent mm or inch dimension.

    3/16" (5 mm) Diameter Lead Screw. Diameter Code 018
    Lead Lead Code Left Hand Avail. Outside Diameter (For Reference) Root Diameter (For Reference) Efficiency %*
    in mm
    in mm in mm
    0.02 0.5 0020 0.188 4.78 0.163 4.14 30
    0.025 0.64 0025 0.188 4.78 0.15 3.81 39
    0.039 1 0039 0.188 4.78 0.144 3.66 47
    0.05 1.27 0050 0.188 4.78 0.124 3.15 58
    0.1 2.54 0100 0.188 4.78 0.136 3.45 69
    0.1875 4.76 0188 0.188 4.78 0.167 4.24 78
    0.2 5.08 0200 0.188 4.78 0.124 3.15 82
    0.375 9.53 0375 0.188 4.78 0.161 4.09 84
    0.4 10.16 0400 0.188 4.78 0.124 3.15 84
    0.427 10.85 0427 0.188 4.78 0.162 4.11 85
    0.5 12.7 0500 0.188 4.78 0.142 3.61 86
    *Listed efficiency are theoretical values based on Kerkote® TFE coated lead screws.
    Shaded areas have been translated from their designed inch or mm dimension to an equivalent mm or inch dimension.

    7/32" (5.6 mm) Diameter Lead Screw. Diameter Code 021
    Lead Lead Code Left Hand Avail. Outside Diameter (For Reference) Root Diameter (For Reference) Efficiency %*
    in mm
    in mm in mm
    0.024 0.61 0024 0.218 5.54 0.181 4.6 31
    0.03125 0.79 0031 0.204 5.18 0.16 4.06 39
    0.048 1.22 0048 0.216 5.49 0.156 3.96 50
    0.05 1.27 0050 0.2 5.08 0.135 3.43 52
    0.0625 1.59 0063 0.218 5.54 0.142 3.61 60
    0.096 2.44 0096 0.218 5.54 0.156 3.96 66
    0.192 4.88 0192 0.218 5.54 0.156 3.96 78
    0.25 6.35 0250 0.204 5.18 0.14 3.56 81
    0.384 9.75 0384 0.218 5.54 0.159 4.04 86
    *Listed efficiency are theoretical values based on Kerkote® TFE coated lead screws.
    Shaded areas have been translated from their designed inch or mm dimension to an equivalent mm or inch dimension.

    1/4" (6 mm) Diameter Lead Screw. Diameter Code 025
    Lead Lead Code Left Hand Avail. Outside Diameter (For Reference) Root Diameter (For Reference) Efficiency %*
    in mm
    in mm in mm
    0.024 0.61 0024 0.25 6.35 0.218 5.54 28
    0.025 0.64 0025 0.25 6.35 0.214 5.44 30
    0.03125 0.79 0031 0.25 6.35 0.208 5.28 34
    0.039 1 0039 0.25 6.35 0.19 4.83 40
    0.048 1.22 0048 0.25 6.35 0.19 4.83 45
    0.05 1.27 0050 0.25 6.35 0.191 4.85 46
    0.059 1.5 0059 0.25 6.35 0.172 4.37 52
    0.0625 1.59 0063 0.25 6.35 0.17 4.32 52
    0.079 2 0079 0.25 6.35 0.17 4.32 59
    0.096 2.44 0096 0.25 6.35 0.19 4.83 61
    0.1 2.54 0100 0.25 6.35 0.19 4.83 62
    0.118 3 0118 0.25 6.35 0.175 4.45 68
    0.125 3.18 0125 0.25 6.35 0.19 4.83 67
    0.197 5 0197 0.25 6.35 0.172 4.37 72
    0.2 5.08 0200 0.25 6.35 0.17 4.32 65
    0.25 6.35 0250 0.25 6.35 0.168 4.27 79
    0.3125 7.94 0313 0.25 6.35 0.184 4.67 81
    0.333 8.46 0333 0.25 6.35 0.17 4.32 82
    0.394 10 0394 0.25 6.35 0.17 4.32 78
    0.4 10.16 0400 0.25 6.35 0.17 4.32 84
    0.5 12.7 0500 0.25 6.35 0.169 4.29 85
    0.75 19.05 0750 0.25 6.35 0.17 4.32 86
    1 25.4 1000 0.25 6.35 0.17 4.32 84
    *Listed efficiency are theoretical values based on Kerkote® TFE coated lead screws.
    Shaded areas have been translated from their designed inch or mm dimension to an equivalent mm or inch dimension.

    3/8" (10 mm) Diameter Lead Screw. Diameter Code 037
    Lead Lead Code Left Hand Avail. Outside Diameter (For Reference) Root Diameter (For Reference) Efficiency %*
    in mm
    in mm in mm
    0.025 0.64 0025 0.375 9.53 0.337 8.56 21
    0.039 1 0039 0.394 10.01 0.35 8.89 28
    0.04167 1.06 0042 0.375 9.53 0.32 8.13 34
    0.05 1.27 0050 0.375 9.53 0.301 7.65 36
    0.055 1.4 0055 0.375 9.53 0.303 7.7 38
    0.059 1.5 0059 0.389 9.88 0.313 7.95 38
    0.0625 1.59 0063 0.375 9.53 0.295 7.49 41
    0.068 1.73 0068 0.388 9.86 0.295 7.49 42
    0.079 2 0079 0.375 9.53 0.264 6.71 47
    0.0833 2.12 0083 0.375 9.53 0.293 7.44 48
    0.1 2.54 0100 0.375 9.53 0.266 6.76 53
    0.125 3.18 0125 0.375 9.53 0.295 7.49 59
    0.157 4 0157 0.375 9.53 0.274 6.96 65
    0.1667 4.23 0167 0.371 9.42 0.261 6.63 61
    0.197 5 0197 0.375 9.53 0.266 6.76 69
    0.2 5.08 0200 0.375 9.53 0.266 6.76 69
    0.25 6.35 0250 0.375 9.53 0.268 6.81 70
    0.3 7.62 0300 0.375 9.53 0.255 6.48 76
    0.333 8.46 0333 0.375 9.53 0.245 6.22 78
    0.363 9.22 0363 0.375 9.53 0.26 6.6 79
    0.375 9.53 0375 0.375 9.53 0.265 6.73 79
    0.394 10 0394 0.375 9.53 0.26 6.6 79
    0.4 10.16 0400 0.375 9.53 0.293 7.44 79
    0.472 12 0472 0.388 9.86 0.287 7.29 82
    0.5 12.7 0500 0.388 9.86 0.265 6.73 81
    0.667 16.94 0667 0.375 9.53 0.273 6.93 83
    0.75 19.05 0750 0.388 9.86 0.273 6.93 84
    0.984 25 0984 0.375 9.53 0.262 6.65 84
    1 25.4 1000 0.383 9.73 0.254 6.45 84
    1.2 30.48 1200 0.383 9.73 0.254 6.45 84
    1.25 31.75 1250 0.375 9.53 0.278 7.06 84
    1.5 38.1 1500 0.375 9.53 0.264 6.71 83
    *Listed efficiency are theoretical values based on Kerkote® TFE coated lead screws.
    Shaded areas have been translated from their designed inch or mm dimension to an equivalent mm or inch dimension.

  • Lubrication Options +


    Haydon Kerk Motion Solutions™ offers multiple options for lubrication. All Kerk® lead screw nuts feature self-lubricating polymers. When maximum performance is required, Kerkote® and Black Ice™ TFE coatings provide unmatched results in the most demanding applications. 

    Kerkote® TFE Coating 

    Kerkote TFE is a soft coating, a long-term dry lubricant that is optimized for softer plastics like acetals and nylons, with or without mechanical reinforcement. Lubrication to the nut / lead screw interface occurs by the nut picking up Kerkote TFE particles from the coating as well as from the migration of the internal lubricant within the plastic nut. The lubricant, although solid, also has some “spreading” ability as in fluid lubricants. Kerkote TFE coated screws provide the maximum level of self-lubrication and should not be additionally lubricated or used in environments where oils or other lubricant contamination is possible. 

    Black Ice™ TFE Coating 


    Black Ice TFE coating shares many of the benefits of Kerkote TFE but, in contrast, is a hard coating that offers exceptional durability in all types of environments, with virtually any type of polymer lead screw nut. Rather than acting as a dry lubricant, Black Ice TFE is an anti-friction coating whose surface properties displace the metal to which it is applied. Though it is not intended for use with metal or glass fiber reinforced nuts, Black Ice TFE is bonded securely to the surface of the lead screw and can withstand abrasion from contamination, rigid polymer systems, fluid impingement and wash down applications. 

    Available Greases 

    TFE coatings are intended to be used without additional lubricants. There are certain applications where external lubrication may be desired. These include the use of nut materials such as glass reinforced plastic or metal. Haydon Kerk Motion Solutions does offer a selection of greases developed specifically for these applications. Please contact a sales engineer for assistance selecting the best lubricant for your requirements.


  • Part Number Guide +




    EXAMPLES

    3DPHNR-025-0100-BZ00 = Assembly: 3DP nut only to mate with a 0.250in diameter screw and 0.100in lead.

    3DPHSR-037-0500-KY12 = Assembly: 3DP Kerkite® KN30 nut with 0.375in diameter lead screw, 0.500in lead 12in cut to length.

    3DPHKR-018-0025-BY06 = Assembly: 3DP nut with 0.125in diameter lead screw, 0.025in lead 6in cut to length.

    For applications assistance or order entry, call your the Haydon Kerk Motion Solutions Leadscrew Assemblies technical advisors at 603.213.6290

    NOTE:

    Not all thread leads are available in all screw diameters.
    New nuts and leads are continually being added. Contact Haydon Kerk Motion Solutions for latest availability.


  • Mechanical Properties +


    Screw Inertia
    Screw Size Screw Inertia
    inch mm (oz-inch sec2/inch)
    1/8 (3.2)  1.8 x 10 –7 
    .132 (3.3)  2.3 x 10 –7 
    9/64 (3.6)  3.4 x 10 –7
    5/32 (4) 4.9 x 10–7
    3/16 (5) 1.1 x 10–6
    7/32 (5.6) 1.8 x 10–6
    1/4 (6) 3 x 10 –5
    3/8 (10) 1.5 x 10 –5

    Mechanical Properties
    Leadscrew Material Surface Finish
    303 Stainless Steel
    (options available)
    Better than 16 micro-inches (0.4 μm)
    Nuts Material Tensile Strength Coefficient of Expansion
    Polyacetal with
    Lubricating Additive
    9,700 psi 6.0 x 10 –5 in/in/oF
     Kerkite® KN30
    High Performance Engineered Polymer
    25,000 psi   1.1 x 10-5 in/in/oF
    Assembly
    Standard Operating
    Temperature Range
    Coefficient of Friction
    Polyacetal Nut to Screw
    32 - 200o F*
    (0- 93o C)*
    Static = .08 .08 **
    Dynamic = .15 .09 **
    *Very high or low temperatures may cause significant changes in the nut fit or drag torque. Please call Haydon Kerk Motion Solutions™ for optional temperature range materials.
    **with Kerkote® TFE Coating

  • Design and Engineering Data +


    Screw Accuracy
    Haydon Kerk Motion Solutions, Inc uses a unique precision rolling process for screw manufacturing. Standard lead accuracy for Kerk screws is .0006 in./in. (mm/mm). Lead accuracies are available up to .0001 in./in. (mm/mm). Please consult the factory for higher lead accuracies. Assemblies have an extremely high bi-directional repeatability of 50 micro-inches (1.25 micron).
     
    End Machining
    Haydon Kerk Motion Solutions can custom machine screws to your specifications or provide cut-to-length screws for your own machining.  

    Critical Speed
    This is the rotational speed at which a screw may experience vibration or other dynamic problems. See CRITICAL SPEED CHART to determine if application parameters result in speed approaching critical. To minimize critical speed problems: use a longer lead, choose a larger diameter or increase bearing mount support.

    Haydon Kerk Lead Screw Critical Speeds Chart

    Lengths
    Lengths can be specified up to 12 ft. (4M) from stock, (depending on diameter and lead). Cut to length screws are offered in 6-in increments (6-in, 12, 18,....) +1.0-in/-0-in.

    Lead
    Advancement per revolution. All screws are listed by lead, not pitch. Lead = Pitch x Number of Starts

    Pitch
    Crest-to-crest distance or one divided by threads per inch. (On a multiple start thread, the pitch equals the lead divided by the number of starts.)

    Traverse Speed
    The nut materials we use provide long wear-life over a wide variety of conditions. However, very high loads and/or speeds will accelerate nut wear. Special materials may be required for these situations. We offer the following guidelines for continuous duty linear traversing speeds for optimum life:
    Lead Traverse Speed Lead Traverse Speed
    1/10 - 1/2-in 4-in/sec. 1 - 12 mm 100 mm/sec.
    1/2 - 1-in 10-in/sec. 12 - 25 mm 250 mm/sec.
    1 - 2 1/2-in 30-in/sec. 25 - 60 mm 760 mm/sec.

    Maximum Load
    Although the Kerk® Anti-Backlash Assemblies are capable of withstanding relatively high loads without catastrophic failure, these units have been designed to operate under the loading shown in the size charts.

    Efficiency
    Efficiency is the relationship of work input to work output. It should not be confused with mechanical advantage. Listed efficiency are theoretical values based on Kerkote® TFE coated screws.

    Torque
    The required motor torque to drive a lead screw assembly is the sum of three components: the inertial torque, drag torque, and torque-to-move load. It must be noted that
    this is the torque necessary to drive the lead screw assembly alone. Additional torque associated with driving frictional bearings and motor shafts, moving components, and drag due to general assembly misalignment must also be considered.

    Inertial Torque:

    T = I α  Where I = screw inertia
     j                   α = angular acceleration

    Drag Torque:
    The Kerk Anti-Backlash Assemblies are typically supplied with drag torque of 1 to 7 oz.-in. The magnitude of the drag torque is dependent on the standard factory settings or settings specified by the customer. Generally, the higher the preset force, the better the Anti-Back- lash characteristics.

    Torque-to-Move:

    T=        LOAD x LEAD
      L    2 π EFFICIENCY

    Back Driving:
    Sometimes referred to as reversibility, back driving is the ability of a screw to be turned by a thrust load applied to the nut. Generally, back driving will not occur when the screw lead is less than 1/3 the diameter for uncoated screws or 1/4 the diameter for Kerkote® TFE coated screws. For higher leads where back driving is likely, the torque required for holding a load is:

    T =         LOAD x LEAD x BACKDRIVE EFFICIENCY     
     b                                   2π

    Screw Straightness:
    Screw straightness is measured as Total Indicator Runout(TIR). The standard straightness for lead screws is .003-in/ft. Haydon Kerk Motion Solutions can provide tighter specifications on customer request.  

    All screws are hand straightened before shipping.



  • Customization +


    In addition to The Kerk® standard nut types, modified and complete custom configurations represent a large portion of the company’s production. Modifications may be simple changes such as different mounting hole patterns or mounting threads, small dimensional changes, or special materials. Haydon Kerk Motion Solutions can provide tremendous value by producing a multi-functional acme nut. Using custom molds and specialty machining, nuts can also include guide bushings, carriages, timing pulleys, gears, syringe components, sensor mounts and flags, encoder features, clamps and many other complimentary elements. In addition, custom designed nuts can offer quick release mounts, partial thread engagement, half nut construction or special shapes and geometries. Special materials are offered to extend the performance of our assemblies. Materials can be chosen for extreme temperature, chemical compatibility, autoclaving, agency approvals, special loadings and many other specific requirements.

  • Typical End Machining Features +


    Standard End Machine